Distillation Unit

Distillation plant aids in purifying a liquid by a process of heating and cooling and repeating it if needed until the extraction of the desired product is not achieved.

Our Engineers, Designers and Experts have an enormous and meticulous understanding of today’s market Need, Standards and requirements that is why, when it comes to a product that requires a high level of resistance to corrosion, high pressure and purity. Ablaze Export Pvt. Ltd.is the name our clients all around the globe have always kept their trust and faith in.

Salient Features :

• Suitable for operation under high vacuum and low pressure.
• Setup can be configured up to 600 DN for large size reactors.
• Visual monitoring of the process, improving safety and reliability of production.
• Customized compact design as per available space.
• Measure and control devices can be easily equipped.
• High corrosion resistant Coupling and Fasteners.
• Shell and Tube type Heat Exchanger available up to 40m2 for improved heat transfer efficiency.

Reflux Reaction Distillation Unit is a flexible unit that can be used either as a Reaction Distillation Unit, Fractional Distillation Unit or as a combination of both. It incorporates all characteristics of the Reaction Distillation Unit and Fractional Distillation Unit.

Reflux Reaction Distillation Unit Glass Reactor Pilot Plant Manufacturer & Supplier.  Units are available in 50, 100, and 200 liters up to 500 liters in vessel sizes. Suitable for atmospheric pressure and full vacuum operations.

This system can be used as a breakdown or distillation or as a mixture of both reactions. The Reflux Reaction Cum Distillation System is available with high capacity, reliable efficiency, long service life, high reliability, and competitive market prices.

We are committed to providing our customers with a broad range of reflux reaction and distillation systems. The provided distillation unit is commonly used for the study and processing of the distillation material in various laboratories.

The term reflux has been used in many industries using columns and fractionators for large-scale distillation, such as oil refineries, petrochemical, chemical, and gas plants.

In this sense, reflux refers to a part, as shown in the scheme of a typical industrial distillation column, that of the overhead fluid component of a distillation column or fractionator which is returned to the upper portion of the column. The downflowing reflux fluid in the column provides the up flowing vapors with cooling and condensation, thus increasing the distillate column efficiency.

Salient Features :

• Reactor up to 500-liter capacity
• ” ZERO” Hold Up with Temperature Sensing Valve
• Quick Closer for the addition of Solid
• Visual monitoring of the process, improving safety and reliability of production
• Dual functional heating & cooling oil/water bath
• Can be designed for the batch as well as continuous operations
• All wetted parts are made from Borosilicate Glass, and PTFE, providing universal corrosion resistance
• Low CAPEX, and easy to maintain
• Suitable for installation in fume hoods
• Zero Hold-up in reflux
• Wide range of operation -90°C to +250°C available on request

Ablaze offers in various sizes of reaction distillation units (Borosilicate Glass Flask) 20 Liter, 50 Liter, 100 Liter, 200 Liter & 500 Liter and is suitable for operation under atmospheric pressure/vacuum. We are leading Manufaturer & Suppliers of Reaction Distillation Pilot Plants Glass Reactor in India.

The distillation cycle is used as a thermal separation method, if the chemical composition of the vapor-phase is different from the chemical composition of the liquid-phase. It applies especially to material mixtures with different boiling points, meaning different volatility. Design of processes and plants for the separation, purification, concentration and recovery of chemical components by distillation if one of our skill sets.

Reaction Distillation is the process of separating the components or substances from a liquid mixture by using selective boiling and condensation.

Reaction Distillation may result in significantly complete separation (nearly pure components), or a partial separation may result in an increase in the concentration of selected components in the mixture. The technique can be useful for controlled reactions including hydrolysis and thermal decomposition.

This system is used to carry out stirred reactions and for the quick distillation of reflux. In a heating cooling bath, the reaction vessel is placed and fitted with the addition of a condensation vessel and a motorized stirrer. The material is sub-cooled and stored in a receiver flask.

Salient Features :

• Reactor up to 500equest

Ablaze offers Glass Spherical Flask with Oil Bath unit. It consists of a Glass Reactor mounted in a heating bath and fitted with a condenser for condensing the fumes. Drain valve recipient can be added for condensate receipt. The unit is available in vessel sizes of 50 Liter,100 Liter , 200 liter & 500 Liter and is suitable for operation under atmospheric pressure and full vacuum.

We are one of the best Manufacturer of Simple Distillation Unit in Vadodara, Gujarat, India. Distillation Unit: This complete set features high quality borosilicate glass parts and all the hardware necessary for simple distillation.

Simple Distillation Unit is a system in which two fluids can be separated with various boiling points. Simple distillation (the procedure outlined below) can be used effectively to separate liquids with at least 50 degrees of difference in boiling points.

These are first heated in a flask in order to separate two or more liquids by quick distillation. Usually, the more volatile fluid (the liquid with the lower boiling point) evaporates first, and the vapor falls into a condensing column where it can revert to a liquid (condense) on the cool glass walls and then flow into a collection vessel.

Salient Features :

• Reactor up to 500-liter capacity
• ” ZERO” Hold Up with Temperature Sensing Valve
• Quick Closer for the addition of Solid
• Visual monitoring of the process, improving safety and reliability of production
• Dual functional heating & cooling oil/water bath
• Can be designed for the batch as well as continuous operations
• All wetted parts are made from Borosilicate Glass, and PTFE, providing universal corrosion resistance
• Low CAPEX, and easy to maintain
• Wide range of operation -90°C to +250°C available on request

The Short Path Molecular Distillation system is primarily used in pilot or lab-scale production. Particularly, to compile the parameters from the experiments before moving into production.

The Glass Short Path Distillation System (SPD) has the following advantages over the Stainless Steel Short Path Distillation System (SPD);

Following Advantages :

• Concerning the same production capacity, the price of a Stainless Steel SPD system is almost twice as compared to the Glass SPD system.
• Installation of the Glass SPD system is a lot easier as it requires only two people and 1 hour to finish installing.
• The Glass SPD system will be delivered to you in mere 20 days, whereas the Stainless Steel SPD system takes around 60 days or more to get delivered.
• The Glass SPD system is much lighter in weight, occupies smaller space, and is quite easy to move as compared to the Stainless Steel SPD system.
• The Glass SPD system is transparent, and it self-adjusts the circumstances of an experiment a bit quickly, depending upon the situation.
• The Glass SPD system is considered much more durable than the Stainless Steel SPD system concerning anti-corrosion abilities.
• For the Research and Development procedure or the pilot procedure, the Glass SPD system works better, whereas, for large-scale production purposes, you can opt for the Stainless Steel SPD system.

Principle

In the liquid-liquid separation process, the Short Path Distillation System must be used;

• When the material’s boiling temperature is too high to evaporate?
• When boiling temperatures of 2 materials are too close to be separated clearly?
• When the material is sensitive to heat and easy go denatured in distillation?
• When a rectification process takes a long time but with the poor receiving rate?

Suitability

The Short Path Distillation System is also known as Molecular Distillation System. The Short Path Distillation System is exclusively a new substance separation technology that helps in separating liquid-liquid mixture under any temperature lower than the boiling point.

Short Path Molecular Distillation is highly suitable for the process of separating the substances that have a high boiling point, is sensitive to heat, and quite easy to be oxidized.

Advantages of Short Path Molecular Distillation

• Experience and Flavor, both are consumer-oriented advantages; however, for the producers, many other benefits come after they employ a Short Path Wiped Film Distillation method or a Short Path Distillation method.
• The other extraction or separation processes tend to use heated beakers. However, the continuous feed also grants your production a compelling degree of scalability, which is not an option for those with the batch mode stills.
• A higher rate of evaporation will allow you to capture more distillates. In contrast, the low processing temperatures ranging between 130-180°C also adds up to the fact that not many solvents are required to move the extracted material during the process.
• The Short Parth Molecular Distillation system will extensively separate cannabis into the highly concentrated CBD and THC distillates. The Short Path Distillation process may result in 99% pure cannabis distillates. Hence, if you wish to produce a purified CBD product, you are highly advised to opt for the Short Path Molecular Distillation process, as it is the commonly accepted method for such processes.
• The Short Path Distillation System is known for its sleek and compact design and is an ideal choice for those who want to use it for massive operations where significant quantities of multiple strains are extracted.
• Last but not least, all these machines are highly comfortable to work on and are fully automated in their functions.