Process System
Leading Manufacturers, Exporters, Wholesaler, Retailer of Dry HCL Gas Generator Plant, Calcium Chloride Dry HCL Gas Generator, Azeotropic Boiling Dry HCL Gas Generator and Sulphuric Acid Dry HCL Gas Generator from Vadodara.
| Business Type | Manufacturer, Exporter, Supplier |
| Use | Industrial |
| Voltage | 380V, 440V |
| Automatic Grade | Automatic |
| Driven Type | Electric, Mechanical |
| Capacity | 5Kg/Hr up to 250 Kg/Hr |
| Features | Simple Process, Compact Design, Low Operating Cost |
Preferred Buyer From
| Location | Worldwide |
Commercial Hydrochloric acid in the market is available as a 30% aqueous solution and is widely used in industry in large quantities. However, for certain application, such as hydrogenation reaction and in bulk drug /pharmaceutical industry, HCl is required in the gaseous and anhydrous form. Different processes for HCl gas generation from commercial grade HCl Acid are offered based on customer requirement. These processes are as follows:
- Distillation or Boiling Route
- Concentrated Sulfuric Acid Route
- Calcium Chloride Route
HCl Gas Generator Plants are normally available from 5Kg/Hr up to 250 Kg/Hr capacity. Large capacity plants can also be provided on request. Ablaze has a long and successful record of design and supply of several engineered systems for Dry HCl Gas Generation System. Being manufacturer of Borosilicate glass equipment, PTFE Components and PTFE lined components, Ablaze is well qualified to handle such systems, as these are the major material of construction used in such systems, Ablaze also has in-house capabilities for instrumentation and automation, which is necessary for reliable and safe
operation.
| Business Type | Manufacturer, Exporter, Supplier |
| Type | Gas Generator |
| Use | Industrial |
| Voltage | 220V, 380V |
| Automatic Grade | Automatic |
| Driven Type | Electric, Mechanical |
| Features | Simple Process, Compact Design, Low Operating Cost |
Preferred Buyer From
| Location | Worldwide |
The plant produces dry HCl gas by distillation of 30% hydrochloric acid with Calcium Chloride solution as entrainer. Preheated 30% HCl acid is fed to the azeotropic distillation column. Co-current feed of concentrated Calcium Chloride solution is also fed to the distillation column.
HCl gas is generated by mixing of both liquids and rises in the column. The top product HCl gas is dried in the Drying Unit using sulfuric acid / suitable dehydrating agent.
Thermosiphon reboiler provides heat energy for the distillation process using steam. The bottom product from the column is dilute Calcium Chloride solution with dissolved HCl content.
The dilute CaCl solution is concentrated in the evaporator by 2 steam and the re-concentrated CaCl solution is recycled to 2 the distillation column by the pump. The vapor from the evaporation process is condensed and consists of water and approx 1% HCl.
All the wetted parts of the system are fabricated from corrosion resistant materials (Glass and Graphite etc.)
Salient Features
- Negligible Effluent
- Low Operating Cost
- Zero Discharge
- Highest Turndown ratio
| Business Type | Manufacturer, Exporter, Supplier |
| Use | Industrial |
| Voltage | 220V |
| Automatic Grade | Automatic |
| Power | 6-9kw |
| Driven Type | Electric |
| Features | Medium capital cost, Simple process, Compact design, Pure 21% HCl as bottom product, Low operating cost |
Preferred Buyer From
| Location | Worldwide |
The plant produces dry HCl gas by the process of distillation of 30% hydrochloric acid solution as a continuous process. The feed 30% HCl acid is preheated by the outgoing hot bottom product in the heat exchanger and fed to the azeotropic distillation column by the pump in a controlled rate. The heat energy is supplied by steam to the thermosiphon reboiler at bottom of the column.
The bottom product from the plant is constant boiling approx 21% acid solution which is cooled by the cold 30% acid feed solution prior to discharge.
The top product HCl gas is dried in the Drying Unit using Sulfuric acid / suitable dehydrating agent. The product HCl gas is anhydrous.
All the wetted parts of the system are fabricated from corrosion resistant materials (Glass and Graphite).
| Business Type | Manufacturer, Exporter, Supplier |
| Use | Industrial |
| Voltage | 220V |
| Automatic Grade | Automatic |
| Driven Type | Electric |
| Material | Glass and PTFE |
| Features | Low Capital Cost, Simple Process, Very Compact Design, Medium Operating Cost, Spent Sulphuric Acid ( |
Preferred Buyer From
| Location | Worldwide |
The plant produces dry HCl gas by the process of distillation of 30% hydrochloric acid with concentrated sulphuric acid as entrainer. Feed Sulphuric acid is fed from top to the packed column and feed 30% hydrochloric acid is also fed to the column. Both the acid flow concurrently. HCl gas is generated by mixing of the two liquid acid feeds. The top portion of the packed column acts as a drying zone for the product HCl gas.
Condenser / Cooler is provided on top of a column to cool the outgoing HCl gas. Suitable drying section removes final traces of moisture from outgoing HCl gas. The bottom product from the plant is spent Sulphuric acid with 70% strength (with 1-1.5% HCl content). It is cooled in a heat exchanger prior to discharge.
All the wetted parts of the system are fabricated from corrosion resistant materials (Glass and PTFE).
