Latest Products http://www.ablazeexport.in Latest Products Tue, 19 Oct 2021 13:17:52 +0530 en-us http://www.ablazeexport.in Distillation Unit http://www.ablazeexport.in/distillation-unit.htm http://www.ablazeexport.in/distillation-unit.htm Fri, 04 Sep 2020 00:00:00 +0530 Evaporation http://www.ablazeexport.in/evaporation.htm http://www.ablazeexport.in/evaporation.htm Fri, 04 Sep 2020 00:00:00 +0530 Glass Reactors http://www.ablazeexport.in/glass-reactors.htm http://www.ablazeexport.in/glass-reactors.htm Mon, 24 Aug 2020 00:00:00 +0530 Acid Concentration Plant http://www.ablazeexport.in/acid-concentration-plant.htm http://www.ablazeexport.in/acid-concentration-plant.htm Mon, 24 Aug 2020 00:00:00 +0530 Dry HCL Gas Generator http://www.ablazeexport.in/dry-hcl-gas-generator.htm http://www.ablazeexport.in/dry-hcl-gas-generator.htm Mon, 24 Aug 2020 00:00:00 +0530 Bromine Recovery Plant http://www.ablazeexport.in/bromine-recovery-plant.htm http://www.ablazeexport.in/bromine-recovery-plant.htm Mon, 24 Aug 2020 00:00:00 +0530 Gas Absorber http://www.ablazeexport.in/gas-absorber.htm http://www.ablazeexport.in/gas-absorber.htm Mon, 24 Aug 2020 00:00:00 +0530 Glass Pressure Relief Valve http://www.ablazeexport.in/glass-pressure-relief-valve.htm http://www.ablazeexport.in/glass-pressure-relief-valve.htm Fri, 04 Sep 2020 00:00:00 +0530 The Glass pressure relief valve is a simple valve used for controlling and limiting the level of pressure levied on the system or the vessel that can be built by a process, equipment or instrument failure, or the fire. In a Pressure Relief Valve, the pressurized gas is flown into the system to release the pressure.   The glass pressure relief valve is outlined in such a way that it releases a prearranged set of pressure to keep the Glass vessels safe and also prevents other equipment from being harmed due to the intense pressure released exceeding the limit of their design. When the pressure exceeds its limits, the glass pressure relief valve opens up forcefully and releases a small portion of the gas or fluid that helps in maintaining the appropriate pressure in the system.   The Safety Pressure Relief Valve is designed and made up of borosilicate glass and PTFE. The maximum suggested operating temperature of the system is 150°C as well as it works fine under a wide range of pressure.   Working & Operation A simple connection is offered for the safety of the vent as well as after each operation; the valve tends to reset itself without any labor or the material cost of a split disk replacement.   This freshly developed concept of glass pressure relief valve seat production caters to a pressure seal for the seat. The pressure on the seal will increase with the building up of the inlet pressure. The lip present can achieve this on the inner diameter of the seat that is pressing on the side of the plunger.   The pressure of the seat never gets balanced with the weight load as it has in the traditional pressure relief valves as it is not dependent on the weight load for the pressure of the seal. The physical contact between the PTFE seat and the low Friction PTFE plunger allows an easy plunger eviction from the seat at the initial pre-set pressure. Due to a sharp increase in the seat pressure, the valve gets sealed and restricts the gases as well as liquids.   The Glass Pressure Relief Valve is admirably suited to control different levels of pressure inside all types of reactors as well as the vessels where a relief valve Is needed to seal the system against both the gases as well as the liquids.   It can withstand a maximum temperature of 300°F and can take a thermal shock up to 200°F.   Pertinent Features High corrosion resistance qualities Manufactured with TFE construction and Borosilicate Glass High Heat resistance qualities Complete visibility   Benefits of Glass pressure relief valves It is entirely corrosion-resistant. It is made up of TFE and Borosilicate Glass. It has high heat resistance qualities. It’s patented seal ensures a better seal functioning against all types of liquids and gases. It comes with clear transparency or visibility for you to inspect. It bears no replacement cost as the valve resets itself. It has no stuffing box to maintain.   Final Thoughts The Ablaze Export PTFE pressure relief valves were manufactured to use on the systems that require the corrosion resistance ability possessed by PTFE. The operating principle remains constant as priorly used in the regular line of the Safety Pressure Relief Valves having corrosion resistance qualities made from the borosilicate glass.   Ablaze Export glass pressure relief valves have the corrosion-resistant qualities against all liquids as well as gases other than the hydrofluoric acid and the hot concentrated caustics. The Ablaze Export Pvt. Ltd. assures a perfect seal against all our manufactured equipment, as well as liquids and gases. Lab Glass Reactor http://www.ablazeexport.in/lab-glass-reactor.htm http://www.ablazeexport.in/lab-glass-reactor.htm Tue, 25 May 2021 00:00:00 +0530 One of Everything - Platform Cultivation Glass Vessel For all types of Lab Reactors. Lab glass reactors are the greatest systems for optimizing and reproducing chemical reactions, mixing, dispersing and homogenizing processes on a laboratory scale. Laboratory glass reactors widely accepted as Lab Glass Reactors are known to allow you to have a clear view of the processing of the chemical reactions happening inside the reactor. Lab glass reactors work perfectly with the given atmospheric pressures as well as the vacuum and have significant corrosion-resistant qualities. To get a higher level of productivity, a considerable amount of accuracy, and complete reproducibility.   The best quality lab glass reactors that are linked with the auxiliary equipment, including thermostats, nutsche filters, and gas scrubbers, gives you the guaranteed optimal process performance in the laboratories. The fireproof design and all the fixed materials permit the safe processing of all the solvents as well as the acids in a fully sealed reaction vessel.   We have a wide range of vessel options that you have all the liberty to choose from our standard product range. Apart from the manufacturing of our premium vessels and reactors, we also have expertise in manufacturing the reactors concerning our client’s requirements.   We have a team of skilled engineers who are working day and night and can also help in designing and manufacturing the glass reactors as per our client’s requirement.   Typical Application Process development Catalytic Research Organic synthesis laboratory Process engineering Process Analytical Technology (PAT) Scale-up/Scale-down Kilo-lab/small-scale production Biomass Research   Options available Hot water or oil circulator. Chiller. Heating or Cooling system. Vacuum pump. PH probe with a transmitter. Pressure Gauge.   Lab Glass Reactor Unit includes Stand with base, support rods, bosses and all clamps Glass reaction vessel with glass lid Vessel with FEP O-ring seal and PTFE collar Stainless Steel tray Vessel-to-manifold insulated hoses with quick-release connections Zero hold up drain IKA motor PTFE stirrer guide Magnetic Seal Temperature Indicator Quick release clamp for reactor    Compatible with world’s leading brands of Thermocirculators Our lab glass reactor unit is compatible with all leading brands of thermoregulator including Huber, Julabo, Lauda, etc.   Pertinent Features Lab glass reactors are made from the raw materials imported from Germany. Lab reactors are highly convenient for most of the benchtop fume hoods. The stirrer comes with a handy mechanical seal, the stuffing box, and a magnetic seal. It comes with a skid-mounted design and a quick release clamp that simplifies the installation and removes glassware easily. It works more appropriately under vacuum conditions. It flushes the bottom with a minimal volume of waste. The overhead stirrer geared motor has an inbuilt speed controller as well as a digital display. It has a unique measurement marking device mounted on the vessel. It has an interchangeable stirrer that is packed with an anchor, propeller, and a turbine digital indicator that shows the temperature.   Final Thoughts We are Ablaze Export Pvt. Ltd. the leading manufacturers in the market of Laboratory Glass Reactors. We manufacture the Lab scale reactors or Lab glass reactors with the imported raw materials having the best-in-class qualities and characteristics that make our product efficient and durable.   Contact us for all your Laboratory Glass Reactor needs, and we will provide you with the lab reactor designed and manufactured as per your requirements. High Pressure Glass Reactor http://www.ablazeexport.in/high-pressure-glass-reactor.htm http://www.ablazeexport.in/high-pressure-glass-reactor.htm Fri, 04 Sep 2020 00:00:00 +0530 Ablaze successfully designed and produced High Pressure Glass Reactors for use on a laboratory scale. Scale-up experiments also involve the application of high pressure, and this is now possible with the other additional benefits of a glass reactor. High-pressure glass reactors are built with corrosion-resistant materials that ensure high resistance to acids while allowing reactions under pressure. The magnetic stirrer drive ensures adequate mixing and stirring of the process media, as well as excellent heat transfer.   The advanced High Pressure Lab Reactors produced by Ablaze are safe, efficient, easy to operate, and offer the interchangeability advantage. The key highlights of the product are the use of top quality raw material combined with modular and highly durable configuration options.   This system of stirred reactors has been configured for users requiring higher operating pressures than those provided by the General-Purpose Reactors, along with reaction visibility. These reactors provide up to 6 bar of working pressure at temperatures up to 200°c.   Full, single-piece, jacketed glass flask with a bottom drain, High Pressure Reactor systems built to conduct low to moderate positive pressure reactions, synthesis, and catalysis. These reactors can be used in benchtop casings and are too compact and lightweight to handle comfortably on a standard high benchtop.   Such pressure reactors are increasingly used in various chemical processing and material research applications.   Salient Features : Modular and interchangeable construction. Multi-port Lid for maximum customization. RPM up to 1200, making it suitable for highly viscous reactions. Compact Benchtop design. Zero hold-ups Flush bottom valve. Triple wall reactor for Cryogenic (-90°C) chemistry. Jacketed and Triple-Walled Options Including with safety valve and pressure gauge Visual evaluation of the process with glass pressure vessel 6 bar and 12 bar Versions Operation Jacket Pressure: up to +0.5 bar G Support Structure cover with Poly-carbonate sheet   Typical applications : Chemical research, synthesis Polymerization reactor Synthesis reactor Catalytic reactor Crystallization Petrochemical research Hydrogenation reactor Nanoparticle synthesis Biomass research Biopolymer research Reaction Distillation Unit http://www.ablazeexport.in/reaction-distillation-unit.htm http://www.ablazeexport.in/reaction-distillation-unit.htm Fri, 04 Sep 2020 00:00:00 +0530 Ablaze offers in various sizes of reaction distillation units (Borosilicate Glass Flask) 20 Liter, 50 Liter, 100 Liter, 200 Liter & 500 Liter and is suitable for operation under atmospheric pressure/vacuum. We are leading Manufaturer & Suppliers of Reaction Distillation Pilot Plants Glass Reactor in India.   The distillation cycle is used as a thermal separation method, if the chemical composition of the vapor-phase is different from the chemical composition of the liquid-phase. It applies especially to material mixtures with different boiling points, meaning different volatility. Design of processes and plants for the separation, purification, concentration and recovery of chemical components by distillation if one of our skill sets.   Reaction Distillation is the process of separating the components or substances from a liquid mixture by using selective boiling and condensation.   Reaction Distillation may result in significantly complete separation (nearly pure components), or a partial separation may result in an increase in the concentration of selected components in the mixture. The technique can be useful for controlled reactions including hydrolysis and thermal decomposition.   This system is used to carry out stirred reactions and for the quick distillation of reflux. In a heating cooling bath, the reaction vessel is placed and fitted with the addition of a condensation vessel and a motorized stirrer. The material is sub-cooled and stored in a receiver flask.   Salient Features : Reactor up to 500equest Simple Distillation Unit http://www.ablazeexport.in/simple-distillation-unit.htm http://www.ablazeexport.in/simple-distillation-unit.htm Fri, 04 Sep 2020 00:00:00 +0530 Ablaze offers Glass Spherical Flask with Oil Bath unit. It consists of a Glass Reactor mounted in a heating bath and fitted with a condenser for condensing the fumes. Drain valve recipient can be added for condensate receipt. The unit is available in vessel sizes of 50 Liter,100 Liter , 200 liter & 500 Liter and is suitable for operation under atmospheric pressure and full vacuum.   We are one of the best Manufacturer of Simple Distillation Unit in Vadodara, Gujarat, India. Distillation Unit: This complete set features high quality borosilicate glass parts and all the hardware necessary for simple distillation.   Simple Distillation Unit is a system in which two fluids can be separated with various boiling points. Simple distillation (the procedure outlined below) can be used effectively to separate liquids with at least 50 degrees of difference in boiling points.   These are first heated in a flask in order to separate two or more liquids by quick distillation. Usually, the more volatile fluid (the liquid with the lower boiling point) evaporates first, and the vapor falls into a condensing column where it can revert to a liquid (condense) on the cool glass walls and then flow into a collection vessel.   Salient Features : Reactor up to 500-liter capacity ” ZERO” Hold Up with Temperature Sensing Valve Quick Closer for the addition of Solid Visual monitoring of the process, improving safety and reliability of production Dual functional heating & cooling oil/water bath Can be designed for the batch as well as continuous operations All wetted parts are made from Borosilicate Glass, and PTFE, providing universal corrosion resistance Low CAPEX, and easy to maintain Wide range of operation -90°C to +250°C available on request Fractional Distillation Unit http://www.ablazeexport.in/fractional-distillation-unit.htm http://www.ablazeexport.in/fractional-distillation-unit.htm Fri, 04 Sep 2020 00:00:00 +0530 Short Path Distillation Unit http://www.ablazeexport.in/short-path-distillation-unit.htm http://www.ablazeexport.in/short-path-distillation-unit.htm Fri, 04 Sep 2020 00:00:00 +0530 The Short Path Molecular Distillation system is primarily used in pilot or lab-scale production. Particularly, to compile the parameters from the experiments before moving into production.   The Glass Short Path Distillation System (SPD) has the following advantages over the Stainless Steel Short Path Distillation System (SPD);   Following Advantages : Concerning the same production capacity, the price of a Stainless Steel SPD system is almost twice as compared to the Glass SPD system. Installation of the Glass SPD system is a lot easier as it requires only two people and 1 hour to finish installing. The Glass SPD system will be delivered to you in mere 20 days, whereas the Stainless Steel SPD system takes around 60 days or more to get delivered. The Glass SPD system is much lighter in weight, occupies smaller space, and is quite easy to move as compared to the Stainless Steel SPD system. The Glass SPD system is transparent, and it self-adjusts the circumstances of an experiment a bit quickly, depending upon the situation. The Glass SPD system is considered much more durable than the Stainless Steel SPD system concerning anti-corrosion abilities. For the Research and Development procedure or the pilot procedure, the Glass SPD system works better, whereas, for large-scale production purposes, you can opt for the Stainless Steel SPD system.   Principle In the liquid-liquid separation process, the Short Path Distillation System must be used; When the material’s boiling temperature is too high to evaporate? When boiling temperatures of 2 materials are too close to be separated clearly? When the material is sensitive to heat and easy go denatured in distillation? When a rectification process takes a long time but with the poor receiving rate?   Suitability The Short Path Distillation System is also known as Molecular Distillation System. The Short Path Distillation System is exclusively a new substance separation technology that helps in separating liquid-liquid mixture under any temperature lower than the boiling point.   Short Path Molecular Distillation is highly suitable for the process of separating the substances that have a high boiling point, is sensitive to heat, and quite easy to be oxidized.   Advantages of Short Path Molecular Distillation Experience and Flavor, both are consumer-oriented advantages; however, for the producers, many other benefits come after they employ a Short Path Wiped Film Distillation method or a Short Path Distillation method. The other extraction or separation processes tend to use heated beakers. However, the continuous feed also grants your production a compelling degree of scalability, which is not an option for those with the batch mode stills. A higher rate of evaporation will allow you to capture more distillates. In contrast, the low processing temperatures ranging between 130-180°C also adds up to the fact that not many solvents are required to move the extracted material during the process. The Short Parth Molecular Distillation system will extensively separate cannabis into the highly concentrated CBD and THC distillates. The Short Path Distillation process may result in 99% pure cannabis distillates. Hence, if you wish to produce a purified CBD product, you are highly advised to opt for the Short Path Molecular Distillation process, as it is the commonly accepted method for such processes. The Short Path Distillation System is known for its sleek and compact design and is an ideal choice for those who want to use it for massive operations where significant quantities of multiple strains are extracted. Last but not least, all these machines are highly comfortable to work on and are fully automated in their functions.  Rotary Film Evaporator http://www.ablazeexport.in/rotary-film-evaporator.htm http://www.ablazeexport.in/rotary-film-evaporator.htm Fri, 04 Sep 2020 00:00:00 +0530 Ablaze is a leading Rotary Evaporator Manufacturer and Supplier, we offer a large capacity commercial rotary vaccum evaporator. The Ablaze Rotary Evaporator system operates under conditions of vacuum or atmosphere.   The most common form in research is the 1 Liter to 5 Liter bench-top model, whereas, in industrial chemical operations, large-scale rotary evaporator (10L to 20 Liter and 50 Liter, 100 Liter to 200 Liter) models are used in pilot plants.   Ablaze’s series of Rotary film Evaporators are designed for Pilot and industrial scale evaporation applications.   Exclusive use of superior quality Borosilicate 3.3 glass and PTFE for all components coming in contact with product ensures complete chemical resistance against almost all mediums. It is primarily used for distillation of heat sensitive and volatile components, owing to its unique construction. It can operate under full vacuum and is an essential equipment in the chemical and pharmaceutical industries.   Salient Features of Rotary Evaporator : Universal heating bath up to 200ºC High Quality (Reinforced PTFE) seal ensures perfect vacuum & maintenance free operation Digital display/control of critical process parameters on a control panel Uniform heating and reduced residence time Mounted on caster wheels for easy movement Visibility of the entire process   Rotary Evaporator Manufacturer & Supplier The rotary evaporator (rotavaps) is an instrument for an active and mild extraction of solvents by evaporation in chemical, pharmaceutical, cosmetics, herbal extraction and fragrances, and laboratories.   Rotary vaccum evaporators are also used for the chemical processing of distillates and extracts. The use of borosilicate and PTFE allows aggressive materials to be handled satisfies all application needs. Explore the wide variety of industrial and R&D rotary evaporators. Completely safe instruments and the best optimization of efficiency.   Ablaze manufacture and supply a variety of rotary film evaporator capacities of 5 liters, 10 liters, 20 liters, 50 liters, 100 liters, 200 liters, GMP Model & Non-GMP Model, including electrical ATEX/Non-flame proof/touch screen display or as needed by the customer.   Rotary Evaporator Working Concept The most rapid, reliable and environmentally safe method of extracting a volatile solvent from a non-volatile sample is to provide a rotary evaporator. For a modern chemical laboratory, this is normal equipment used to evaporate the solvent under vacuum with the use of rotation and heat.    The theory of the rotary evaporator is that the boiling points of the liquids decrease their pressure, allowing solvents to be vaporized at much lower temperatures at normal pressure than their boiling points. A vacuum system is required to complete the entire procedure, selecting an appropriate vacuum pump for your rotavap will effectively improve the efficiency of the evaporation.   At the other end, a condenser converts gas into a liquid, and lower temperatures are required. Dry ice, water or liquid nitrogen were always used to achieve a cooling effect. The evaporation vessel rotates continuously. This technique is intended to increase the fluid surface area. The centrifugal force prevents the liquid from sticking to the vessel’s inner surface, creating a larger surface area and causing faster evaporation.   Once all the solvent evaporated (or whatever is desired at this point), the vacuum is released. The rotary flask is removed from the bath and the rotation is stopped. The vacuum is used to lower the boiling temperature thus minimizing the damage to the thermolabile substance.   Rotary Evaporator Applications : Distillation under continuous and batch Organic chemistry to remove a solvent Organic synthesis Solvent recycling Solvent purification Reflux process reactions Component drying Fine chemical synthesis Crystallization   Why Buy Rotary Evaporator from Ablaze? Related Rotary Evaporator Glassware can be customized to meet the specific needs of the Client. Get the best rotary film evaporator performance at a reasonable cost. We also have a professional technology team to help clients with problems related to their system (rotary evaporator). Our technical experts are always available, by phone, e-mail or live chat, to help customers with specific questions about the operation and maintenance of rotary evaporators. Falling Film Evaporator http://www.ablazeexport.in/falling-film-evaporator.htm http://www.ablazeexport.in/falling-film-evaporator.htm Fri, 04 Sep 2020 00:00:00 +0530 An evenly thin film then enters the heating area with the help of a distribution apparatus in the evaporator. It starts flowing in the downward direction at boiling temperature and gets partially evaporated.   The liquid that needs to be evaporated is then uniformly distributed on the inside of the glass tube. The liquid will start to flow down, building a thin film on the inner surface, from where the evaporation process will commence with the help of the heat generated by the steam. The steam will start condensing and will flow down on the outer surface of the glass tube. Some of the tubes are constructed together beside each other.   Both the ends of the tubes are fixed to tube plates, and finally, the tube bundle is enclosed by a shell made either of steel or Glass depending upon the steam pressure. The steam is then introduced via shell. The heating section is then formed in the space between the tubes. The inner wall of the glass tubes is known as the boiling section. The vapor and the concentrated liquid collected at the bottom of the evaporator enter the consecutive separator in a tangent position where the concentrated liquid is released via a pump at the bottom. The vapor then leaves the system from the top.   Advantages of Falling Film Evaporators Falling film evaporators can also work, keeping a very slight temperature difference between the boiling liquid and the heating media. They also possess a short time for product contact that lasts only a few seconds per pass. Such characteristics help the falling film evaporator become suitable, especially for all the heat-sensitive products, and nowadays, it is acclaimed as the most commonly used evaporator type.   Nonetheless, the design of falling film evaporators is done carefully that is suitable for various operating conditions, respectively. If sufficient water is not sprinkled on the heating surface, it will result in having incrustations and plenty of dry patches; and in the worst-case scenario, the heating tubes will get entirely clogged.   Falling film evaporators are greatly responsive to all sorts of adjustments of the parameters, including the energy supply, feeding rate, vacuum, concentrations, etc. When you design an automatic control system with the evaporator, they are capable of producing a consistently concentrated product.   Designing An ideal design of the liquid distribution system can be crucial to achieving to the fullest, and it can be hard for the product to wet the tubes. Because of its low liquid holding capacity, the falling film evaporator starts its working quickly and easily changes its working mode.   Operating Principle In falling film evaporators, the vapor and the liquid flow in the downward direction in a parallel manner. To get the highly concentrated liquid as the product, it must be preheated to the boiling temperature.   The evaporated liquid is then uniformly distributed in the glass tube on its inner surface. The liquid tends to flow in the downward direction forming a delicate film, where the process of evaporation takes place due to the heat generated by the hot oil. This hot oil is then brought in through the shell.   Size and Available Models Falling Film Evaporator are available in the Heat Transfer Area of 2 Sq. Mt to 20 Sq. Mt. and from 4″ to 12″ in diameter and larger sizes available on request.   Final Thoughts We are Ablaze Export Pvt. Ltd., the leading Falling Film evaporator manufacturer in Vadodara, Gujarat. Falling film evaporators are manufactured based on the shell and tube heat exchangers that help in the evaporation process of any temperature-sensitive item. Those items tend to form a useless residue by polymerization or condensation. Nitric Acid Concentration Plant http://www.ablazeexport.in/nitric-acid-concentration-plant.htm http://www.ablazeexport.in/nitric-acid-concentration-plant.htm Fri, 04 Sep 2020 00:00:00 +0530 Sulfuric Acid Concentration Plant http://www.ablazeexport.in/sulfuric-acid-concentration-plant.htm http://www.ablazeexport.in/sulfuric-acid-concentration-plant.htm Fri, 04 Sep 2020 00:00:00 +0530 Sulfuric acid finds its application directly and indirectly in the manufacture of fertilizers, dyes, intermediates, and many others. Commercial Sulfuric acid is typically available as 98% w/w concentration. Several applications of Sulfuric acid involve the use of medium or high concentration acid, which ends up as relatively dilute acid by picking up water from the reaction. This dilute acid may be concentrated to bring it to the desired concentration level and recycled in the process. This takes care of an effluent problem and also, reduces the requirement of fresh make-up acid.   Sulfuric acid is highly toxic and corrosive and reacts readily with metals, depending on its strength and operating parameters. Thus, very few Material of Construction are compatible to handle, process and store Sulfuric acid. Thus, special design and special knowledge are required to set up and operate plants handling Sulfuric acid.   Ablaze has a long and successful record of design and supply of several Engineered systems for mineral acids. Being manufacturer of Borosilicate Glass equipment, PTFE components and PTFE lined components, Ablaze is well qualified to handle such systems as these are the major Material of Construction used in such systems. Ablaze also has in-house capabilities for Instrumentation and Automation, which is necessary for reliable and safe operation.   Custom made designs are offered for Sulfuric Acid Concentration Plant, depending on the initial and final concentrations of acid, heating medium and cooling medium available, etc.   The process basically involves boiling of Sulfuric acid to preferentially evaporate water. The process scheme and operating parameters are selected based on several factors like plant capacity, feed composition/ impurities, initial and final concentration, utilities available etc.   A typical and generic flow scheme is shown for a Concentration of Sulfuric acid. The actual process scheme is decided based on the above factors   Feed Dilute Acid is fed to the Evaporator/ Boiler at suitable operating pressure. The preferentially evaporated water is condensed in a condenser and the condensate collected.   Multiple stages and Vacuum operation may be considered depending on final strength, utilities available and the plant capacity. At higher concentrations of acid, proper demister needs to be provided to avoid carryover of Acid Mist Glass Coil Condenser http://www.ablazeexport.in/glass-coil-condenser.htm http://www.ablazeexport.in/glass-coil-condenser.htm Fri, 04 Sep 2020 00:00:00 +0530 Coil Condensers Coil Condensers are commonly used for the process of vapor condensation as well as examines the cooling of liquids. Condensers are manufactured by binding many parallel coils together in a glass shell. These coils are built of different diameters using various bore tubes.   Design of Coil Condenser The Coil condensers are commonly used to separate or remove heat from refrigeration or an air-conditioning system. Occasionally they are accustomed to the intention of heating the air streams. Coil condensers are among the four essential components in an air-conditioning or the refrigeration cycle. The refrigerant then enters the system as a superheated gas and gets condensed in the coil tubes. The refrigerant then leaves the coil in the form of a liquid.   Methods of Using the Coil Condensers Vapors from bottom It is effortless to install the Vapor method over a reactor. However, it may result in the condensate to return at its condensing temperature. You must be careful while working with this method that the condensate must not be in excess, and it must not lead to the blocked coils and create back pressure. Usually, the use of a reflux divider is advised to be installed below the condenser that will take the distillate out.   Boilers Boilers are usually used for the evaporation process carried out for various liquids by passing the hot steam through the coils. Boilers are manufactured by combining many parallel coils in a glass shell. The coils in the boilers are specially designed to provide you with a much bigger cross-section than Condensers.   Angled Hose Connector Assemblies Angled hose connector assemblies are usually made from either metal or plastic and must connect the condensers to the flexible hose. These can be provided with a rubber gasket, a mating flange, and nut bolts.   Immersion Immersion-type heat exchangers are generally used to control the exothermic reaction happening in the glass vessels. Immersion-type heat exchangers can be used along with the vessels that have a bigger and wider bottom outlet. Such heat exchangers come with a central hole in the coil battery so that a stirrer can be mounted at the bottom of the heat exchanger.   In most of the applications, the cooling water is usually used in the coils with a maximum pressure of 2.7 bar g; you can also use them along with the hot steam having a maximum pressure of 3.5 bar g. In the latter case, all the coils are entirely immersed in the liquid. Immersion procedure is not advised to use with the products having crystallization tendency.   Product coolers Product coolers are generally used to cool various types of liquids that are used for the process of cooling the distillates in the distillation system. Unlike other coil condensers, among the product coolers, the product passes through the coil battery, and the coolant passes through the shell. This transfer process will give the product more time to get cooled.   Preventive measures while using coil condensers Let the vapors pass via shell only. Keep the maximum coolant pressure to 2.7 bars. Coolant flow must be adequate for the process. The use of steam in the coil is prohibited. Coolant must be heated but not to its boiling point. Turn the coolant control valve slowly. Let the coolant drain freely. You can use coils made from brine in a closed circuit. Connect the water main to a flexible hose. Ensure water left in the coil doesn’t freeze. Condensers must be mounted only in a vertical position   Final Thoughts Ablaze Export Pvt. Ltd. is one of the leading Coil condensers manufacturers in India. We are into the production of many standard chemical process equipment as well as we also provide customized process equipment. We have years of experience serving customers across India as well as delivering our products across the world. GLR Reactor with Glass Cover http://www.ablazeexport.in/glr-reactor-with-glass-cover.htm http://www.ablazeexport.in/glr-reactor-with-glass-cover.htm Fri, 04 Sep 2020 00:00:00 +0530 Ablaze Export Pvt. Ltd. intends to offer the definitive distillation systems with the Glass Lined Reactor along with the other assembly items as same as type AGR. This will undoubtedly help to upscale it up to the production design, and it helps in replicating the conditions of the production process much more closely.   The construction material is indeed a prime aspect in the equipment selection process, exclusively when you are dealing with a product that demands a higher level of corrosion resistance property and purity too. In this case, the glass, as well as glass linings, are the most likely choices among the top ones. Both of them offer similar benefits; however, some distinct differences highlight their characteristics separately.   Pertinent Features of Glass Lined Reactor With Glass Cover It is highly suitable to have a significant value, a low volume production level making it work from around 25 liters to 630 liters. It has clear visibility or transparency that would work better to have a fair understanding during the development of the whole process. The Glass Lined Reactor is capable of working for cryogenic reactions under the temperature around -90°C. It has a Glass Lined Steel Stirrer that helps to achieve zero contamination. It has excellent mechanical stability and supports the heat transfer. It is CIP Capable. It is equipped with twin distillate receivers to keep the operation continuing without breaking a vacuum. It baffles with the PT100 when the temperature sensors are provided.   Advantages of Glass Lined Reactor With Glass Cover The mixture of metal-glass material in the production administers the advantages of both of the prime peripherals. Extraneous steel production will offer much-needed strength to the Glass Lined Reactor. At the same time, the lining on the internal glass will surely give them protection against global corrosion and also have a non-contaminating smooth surface. It will result in the following:   A corrosion-resistant property against both the acids as well as the bases. Immense operating pressure and temperature. The ability of adding and removing the heat to the batch. Jacketed Mixing Reactor http://www.ablazeexport.in/jacketed-mixing-reactor.htm http://www.ablazeexport.in/jacketed-mixing-reactor.htm Fri, 04 Sep 2020 00:00:00 +0530 In the pharmaceutical and chemical industries, a Jacketed Reactor is used to control the temperature of its content via a heating or cooling jacket made around the vessel by circulating heating or cooling fluid through the jacket. Agitation is usually used in Jacketed Glass Vessels to improve the level of homogeneity in the properties of fluids such as concentration and temperature.   The essential part of all the chemical processing units is a reactor. Hence it is widely accepted as the ‘heart’ of the processing system because it is considered as the most crucial component in the chemical industry.   A glass reactor made from Borosilicate is known to offer a unique advantage of the visibility of reactions happening inside the reactor, which no reactor made from other materials can give. However, the user’s visibility advantage is compromised when the traditional methods are used to heat the contents inside the glass reactor. This provoked the industrialists to develop the Jacketed Glass Reactor Vessels.   The design of a Jacketed Glass Reactor is made up of a vessel that is bounded by a layer like a jacket made up of glass through which the cooling and heating fluids are passed. The jacket is considered to be an isolated chamber around the vessel inside and is placed in a way that the content present inside of the vessel does not pose a direct contact with the jacket. Concerning various requirements, a nozzle is also provided in the jacket for venting purposes.   The process of heat transfer happens across the walls of glass between the jacket and the inner vessel; moreover, the vessel is manufactured in such a way that the total area of the jacket always covers the ostensible volume of the whole reactor. The nozzles come with the universal M16/M30 connections; hence, you can connect the reactor to any internationally acclaimed Temperature Control Unit (TCU).   Single Jacketed Reactors and double jacketed reactors are both used to perform particular reactions. Usually, in the single jacketed reactors, the area of the jacket is used to circulate fluid that will control the temperature of the reaction within the vessel. However, sometimes the need for an additional jacket arises for insulation purposes; that is when the double jacketed reactor comes to use.   These reactors consist of the usual accessories such as valves, stirrer, and support structure required to build a reaction unit. If you want to install a vapor nozzle, you have the liberty to assemble it as per the requirement.   These reaction units are highly customized, and its design varies from customer to customer as per their requirements. Standard units of 50 Litres capacity can be used for general reactions.   Options of Jacketed Glass Reactors Jacketed Reactors can be customized concerning various options concerning their size and utility.   Below are the options available in Jacketed Glass Reactor Unit: Stirrer Drive: Has a non-flameproof or flameproof Motor, Ex-proof, which runs at 250 RPM with the in-built speed regulator. Stirrer for Construction material: It is made up of glass or is lined by PTFE, Hastelloy, SS316L. Stirrer shape: It comes in a variety of stirrers such as the Glass Impeller Stirrer with an in-built PTFE Blades, a Vortex Stirrer, a propeller stirrer, and an anchor stirrer. Stirring Assembly: Stirring Assembly comes with a mechanical or a bellow seal. Supporting Structure: Can be made up of Epoxy coated Carbon Steel, Carbon Steel, Stainless Steel with 304 and 316 variants. All these structures can be made available to you in the Trolley mounted form as per your requirements. Closing Valve: It is designed to drain or flush the bottom outlet.   Advantages : Pt100 sensor works accurately in measuring high temperatures and small errors, which will improve the work efficiency and make it better; The heating or cooling material poured in the interlayer of the reactor can be released after the completion of the reaction; hence, no liquid gets compiled; The overall column made with Stainless Steel frame structure is strong enough to last long. It comes with a five reactor lids, a full set of reflux, external addition of liquid, and a tool to measure the temperature; It is built with substantial torque and is absolutely noiseless. AC gear reduction motor made with Japanese technology is endorsed; Stirring paddle made up of double-tetrafluoroethylene is specially designed for such glass reactors as they are highly suitable for mixing of any liquid material regardless of low or high viscosity.   Salient Features : It is built with Borosilicate glass 3.3 and has excellent physical as well as chemical properties. It has an inbuilt ATEX Motor, a digital display that shows the mixing speed, a frequency conversion tool, and it is brushless, the mixing system works at a constant rate, it is sparkless, absolutely safe and stable. It is manufactured with rugged steel and reinforced PTFE stirrer along with an anchor agitator that favors a variety of material viscosity. It has PTFE discharge valves that can discharge or dispose of the materials quickly and thoroughly. It is proven to work under pressure as well as in the vacuum conditions, under the vacuum. The Ex-proof motors can be attached as an option for 10L, 20L, 30L, 50L, 100L, 150L. The whole structure is unique, practical, and beautiful.   Working : The cooling or heating liquid is injected in the space between the glass walls of the jack and the inner vessel. You can now connect a double lined glass reactor with an external cooling or heating equipment. Start the agitator so that the heat generated by the agitator can stir the content inside the vessel at the constant speed. It is proven to react and stir under the natural pressure as well as the negative pressure while in a sealed reactor. The outlet valve can be used to empty the material from the bottom of the reactor. It is quite an easy task to operate the reactor. The reactor can ideally be used as an instrument that is meant for conducting the experiments of modern chemistry, Pharmacy, Biochemical tests, and the advanced synthetic.   Jacketed Glass Vessels can be used in which industries? Jacketed Glass Vessels are the most common equipment to be used in industries such as petrochemical, pesticide, rubber, pharmaceutical, dye, and also some industries use the Jacketed reactors to complete the process of sulfonation, hydrogenation, nitration, polymerization, alkylation, condensation, and many other means as well. Mobile Glass Reactor http://www.ablazeexport.in/mobile-glass-reactor.htm http://www.ablazeexport.in/mobile-glass-reactor.htm Fri, 04 Sep 2020 00:00:00 +0530 Glass Mixing  Reactors (movable) are preferably used for wide applications in laboratory, pilot plant & for small-scale production. They reduce the need for investment in permanent installations & also reduce the pressure & temperature losses resulting from pipeline installation. A mobile vessel is perfect for pilot plant and production use to transport and store products.   These reactors are available with spherical shape & in a cylindrical shape. These reactors are also available in cylindrical jacketed form. Glass Reactor with Rectification Column http://www.ablazeexport.in/glass-reactor-with-rectification-column.htm http://www.ablazeexport.in/glass-reactor-with-rectification-column.htm Fri, 04 Sep 2020 00:00:00 +0530 The combination of Glass Reactor with Rectification Column (borosilicate glass 3.3 distillation attachments) is an attractive approach that has been used effectively in the chemical and pharmaceutical industries.   In general, there is an important position in the manufacture of highly refined and highly pure products such as fine chemicals, plant protection agents, vitamins and pharmaceuticals, metal-free and highly corrosion-resistant material.   Best Manufacturer, Supplier & Exporter of Glass Reactor with Rectification Column, providing top notch after sales services to our clients with 100% satisfaction.   The working theory of the laboratory rectification tower: fluid mixing by partial gasification and condensation for several periods, as the various components have different instability characteristics, so that they can achieve the objective of mixture separation.   The rectifying glass reactor is famous for cleaning spices, intermediate pharmaceutical, new material, etc. For practice, the “reaction” and “distillation” processes are often sequentially performed to ensure that the initial materials react to the target products within the same equipment.   Key Features : Integrated stainless steel tube, mobile frame structure, reaction vessel cover with 5 necks for re-fluxing, liquid feeding, temperature measurement, etc. Borosilicate glass3.3, good chemical and physical properties. PTFE seal, to keep high-precision sealing under poor working state. Japan technology AC gear reducer motor, strong torsion, no noise. PTFE stirring paddle is suitable for stirring and mixing different kinds of materials. PTFE discharge valve can discharge materials thoroughly and quick.   Types of Applications : Boiling under reflux and coil heat exchanger distillation Boiling with shell and heat exchanger under reflux and distillation Distillation with phase separation Vacuum distillation Rectification purpose Storage Glass Reactor http://www.ablazeexport.in/storage-glass-reactor.htm http://www.ablazeexport.in/storage-glass-reactor.htm Fri, 04 Sep 2020 00:00:00 +0530 This is a unique combination for storage most reactive & hazarded chemicals in a glass, we are manufacturing horizontal or vertical borosilicate glass Reactor / Tanks are a cost-effective solution for chemical storage. Mobile Gas Scrubber http://www.ablazeexport.in/mobile-gas-scrubber.htm http://www.ablazeexport.in/mobile-gas-scrubber.htm Fri, 04 Sep 2020 00:00:00 +0530 Ablaze Export Pvt. Ltd. manufactures the best-in-class Gas scrubbers that are commonly used as a tool to smoothen the toxic and corrosive exhaust gases, before releasing it. The stripping liquid is preferred concerning the nature of the vapor that needs to be scrubbed. A recirculation pump used as the corrosion-resistant is taken into consideration, which assures a continuous flow of the solvent through the system. The gas and the solvent will get mixed in the column, which is sealed to observe a sharp increase in the surface area needed for the smooth absorption of gas. Dry scrubber system is available in a wide range of scales from lab scale to the pilot scale in the variants of 500L.   Pertinent Features for Gas Scrubbers : It has significant corrosion-resistant properties. It is portable and highly compact in design. The optimal circulation temperature is adequately maintained. It is capable of handling considerable gas flow rates. It is flameproof and has PVDF Pump and ATEX. The spiral product cooler helps in retaining the solvent temperatures. It comes with complete documentation and certificates (IQ /OQ / DQ). It can be easily integrated with the Reaction Systems. Its transparency helps in a better understanding of the running process. The pH scale of the scrubbing liquid can easily be monitored.   Applications : In the neutralization of exhaust gases In the scale-up Studies In the gas-Liquid Reaction Gas Absorption   Design Considerations Below-mentioned is some of the crucial design considerations for the Gas Scrubber Pollutant Targeted Removal Efficiency Process Conditions The efficiency of the Gas Scrubber removal process can be achieved via ensuring the suitable time of contact between the scrubbing liquid and the gas. These units include a scrubbing vessel that comes with a system fan, a recycling pump, controls as well as instrumentation, and the exhaust stack. The packed bed Gas Scrubbers consists of a random packing that facilitates the contact between gas and liquid. The exhaust gas will enter the scrubber, where it will come into contact with the scrubbing fluid, and the fluid will capture all the pollutants and will collect it for discharging or treating it for the reusing purposes.   Options Available : It is available with 14C rated API. It is available with high and low-level controls. It is available with flanged connections. It is available with the skid-mounted having a drain pan. It is available with cleanouts and manways. It is available with concrete blocks. It is available with carbide trim. It is available with a sour gas service that is designed and built according to the NACE standards. It is available with all the customization you require that meets all the additional specifications.   Benefits : The accelerated production drawings are readily available within 4-5 business days that will help you in planning things faster and in a better way. It comes with a single well as well as multi-well designs that are available with the full pad well designs. It has a robust skid design and is committed to serve and help in bringing results to the online operations quickly. It is significantly cost-effective and low in maintenance. The commissioning and installation of the system is an easy process to follow that will help in facilitating and speeding the startup. Falling Film Type Gas Absorber http://www.ablazeexport.in/falling-film-type-gas-absorber.htm http://www.ablazeexport.in/falling-film-type-gas-absorber.htm Fri, 04 Sep 2020 00:00:00 +0530 Efficient gas absorption depends on the following: Intimate Contact Efficient Heat Transfer This is achieved in a Falling Film Absorber which is essentially a shell & tube heat exchanger in which both gas to be absorbed and absorbing liquid flow co-currently downward with the extraction of heat by circulation of coolant in the shell. The absorbing liquid is circulated through a tank till the desired concentration is achieved. The liquid flows at such a rate that the tubes do no flow full of the liquid but instead, descends by gravity along the inner walls of the tubes as a thin film. Obviously, this produces a much greater linear velocity for a given rate flow that could be obtained if the tube flowed full.   The equipment works as a number of water cooled-wall columns in parallel and each tube is provided with distribution system on top to effect uniform distribution of both liquid and gas and also the formation of a thin liquid film on the inner surface of the tube.   Other Area of Applications : Hydrogen Chloride Gas / Sulphur Dioxide Gas Absorption Hydrogen Chloride Gas / Chlorine Gas Absorption Hydrogen Bromide Gas absorption Hydrogen Chloride Gas / Chlorine Gas / Sulphur Dioxide Absorption   Salient Features : High absorption efficiency High acid concentration is achievable Low outlet temperature Easy operation and maintenance Safe Operation due to a low isothermal temperature Handle a wide range of gas loading with minimum liquid flow rates to maintain full tube wetting Variation in Hydrogen Chloride Gas flow rates or Composition causes no operation problem. All the wetted parts of the falling film absorber are corrosion resistant to all the aggressive gases even at elevated temperatures Adiabatic Type HCL Gas Absorber http://www.ablazeexport.in/adiabatic-type-hcl-gas-absorber.htm http://www.ablazeexport.in/adiabatic-type-hcl-gas-absorber.htm Fri, 04 Sep 2020 00:00:00 +0530 Industries conduct a variety of processes as a result of which Hydrogen chloride is formed as a waste gas or a by-product. Every country has its strict guidelines concerning their emission levels for hydrogen chloride that helps maintain the HCL waste gas levels. It can be achieved by conducting the scrubbing process that will take out all the waste gas by absorbing it and producing a hydrochloric acid by-product.   Hydrogen chloride is believed to have a high inclination towards the water. It can be absorbed easily as long as an acceptable method is identified to establish contact between the gas and the water. Hydrogen chloride absorption into the water may emit a significant amount of heat that must be removed from the system. Maximum concentration can be achieved theoretically as it relies on the temperature as well as considering the partial pressure of HCI present in the exhaust gas while entering the plant.   The suitability of the HCL absorption process depends upon a specific application concerning the nature of the feedstock and the requirement of the product. The three fundamental types of the HCL Gas Absorber are Continuously, or Batch wise operated scrubbers, Adiabatic and Isothermal absorbers.   Adiabatic Type HCL Gas absorber systems are useful in absorbing the Hydrochloric gas which is legally not allowed to let out free into the atmosphere, as it may help in producing the Hydrochloric acid.   Hydrogen Chloride is considered to be highly soluble in water. Still, the absorption process is convoluted by the extreme heat of solution and the partial pressure coming over the warm concentrated solutions. Practically, the fundamental problem you will face while making concentrated solutions is to have an efficient heat removal process. Using this type of absorber will help you absorb the heat and remove it via the evaporation process of water and acid in the system. The condensed vapor is then diluted along with the makeup, and hence most of it is removed through the condenser. Cooling and the concentration of the liquid phase are supported by the water evaporation process to preserve the vapor-liquid equilibrium levels in the lower part of the section.   Working Principle of HCL Gas Absorber Hydrogen chloride has the best soluble properties and inclination towards the water; it becomes easy for the absorption process to get accomplished effortlessly. The Hydrogen Chloride absorption into the water can emit a tremendous amount of heat, and this heat needs to be disposed of from the system, or else it may cause considerable damage to the system. The maximum concentration can be achieved theoretically as it relies on the temperature as well as considering the partial pressure of HCL present in the exhaust gas while entering the plant.   The suitability of the HCL absorption process depends upon a specific application concerning the nature of the feedstock and the requirement of the product.   Types of HCL Gas Absorbers The three kinds of HCL Gas Absorbers are as follows HCL Scrubbers operated batch-wise. Adiabatically - Continuously operated. Isothermal absorbers.    Table The column mentioned below is built with a series of packed sections, which has a gas introduction point, a Condenser, and a Cooler. In this process, the water is poured from the top, and the acid gets collected at the bottom.   HCL absorption columns vary in sizes and are available in the sizes ranging between 80DN to 300DN diameter, where the gas rate varies between 10 Kgs/hr to 300 Kgs/hr approximately. Easy Reactor Lifting System http://www.ablazeexport.in/easy-reactor-lifting-system.htm http://www.ablazeexport.in/easy-reactor-lifting-system.htm Fri, 04 Sep 2020 00:00:00 +0530 Our stable multipurpose glass reactor  is the simple reactor lifting method. It is specifically designed for kilo-lab applications, chemical process development, and GMP complaint APIs.   The explosion proof design (ATEX) of the reactor and the inert materials allow the safe processing of solvents and acids in a completely sealed reaction vessel. The portable reactor system can be easily adjusted and the glass reactor is designed with a lifting / lowering mechanism to open and clean quickly and efficiently.   “ZERO” Hold Up with Temperature Sensing Valve Touch Screen HMI Panel along with Process Monitoring & Control Glass Nutsche Filter http://www.ablazeexport.in/glass-nutsche-filter.htm http://www.ablazeexport.in/glass-nutsche-filter.htm Fri, 04 Sep 2020 00:00:00 +0530 The Agitated Glass Nutsche filters are commonly used in the following industries for the production purposes, chemical industry, pharmaceutical industry, and laboratory industries, and many others. (ANFD) Agitated Nutsche Filter Dryer Manufacturer produces the ANFD’S for the purpose of filtration as well as drying the material in the same unit.   The Glass Nutsche Agitated Filters are designed specifically for efficient filtration to allow for liquid to Solid- Separation, it can be comfortably combined with our regular reaction unit. Both contact parts are inert and thus permit a range of pharmaceutical, chemical, and solvent equipment to be used.  An appropriate filter is used to separate the solid particles of the slurry, forming a filtered cake. The Filtrate Flows downwards and can be obtained from the valve at the bottom outlet, Also easily remove the filter Cake.   Agitated Glass Nutsche Filters are commonly used in herbal medicines, cosmetics, kilo-Laboratory, pharmaceutical and agrochemical industries as well as food industries. Non-Jacketed Glass Nutsche Filters sized up to 400 Liters Glass Jacketed Nutsche Filters size 5 Liter up to 100 Liters.   Primary Features : With the same production capacity, the price of S.S system is 1.5-2 times than glass one. Installation of Glass one is easier. It can be finished in 1 hour with two people. Delivery time of Glass one is usually 20 days, while S.S one usually in 60 days or longer. Glass one is lighter, small space occupied and easy to move. Glass one is visible and can adjust the condition of the experiment quickly and accordingly. The anti-corrosion ability of Glass one is stronger than the S.S SPD system. While in R&D or pilot produce procedure, glass SPD system is better; While in large-scale production, you can choose S.S one.   Advantages : Transparency offers visibility of processes. Possible vacuum filtering. Recovery of very high solvents. At the ambient level, nitrogen spills into the reactor. Very High Filtration Efficiency. Safety is ensured, and surfaces of heat transfer may be given to preserve filtration temperature. Solvents remain in the closed structures and so no harmful vapors in the environment remain released.    Applications : It can be applied for Heating & Drying process It can be used for Solid & Liquid Separation process It can be used for the Crystallization process It can be used for the Filtration process It can be used for Chromatography It can be used for Solid Phase Peptide Synthesis (SPPS)   Commercial Uses Agitated Nutsche filters are commonly used in the following industries for the production purposes; chemical industry, pharmaceutical industry, and laboratory industries, and many others. (ANFD) Agitated Nutsche Filter Dryer Manufacturer produces the ANFD’S for the purpose of filtration as well as drying the material in the same unit. Glass Mixer Settler http://www.ablazeexport.in/glass-mixer-settler.htm http://www.ablazeexport.in/glass-mixer-settler.htm Fri, 04 Sep 2020 00:00:00 +0530 The MIXER -SETTLER is a revolutionary new device, which makes phase separation automatic and simple, irrespective of the concentration of two phases (interface height). The mixer-settler is the name given to a type of EXTRACTOR made up of a number of mixing and settling chambers connected alternately in series. In the mixing chambers, optimum mass transfer is achieved by through mixing of two phases with the aid of pumps and stirrers. In the simplest case, the MIXER -SETTLER consist of an adjustable overflow valve, stirrer drive assembly and settling zone.   The Mixer Settler has a wide application in the Process Industry , Particularly in Azeotropic Distillation Extractive Distillation Steam Distillation Esterification Distillation   Stirrer Drive Assembly The mixing chamber consists of a cylindrical glass cover in which a variable speed stirrer drive is fitted. Glass impeller Stirrer creates a negative pressure at the inlet, which can be used to draw liquid from a previous stage in the process. In the mixing zone, a turbine stirrer with variable speed unit mixes the two phases and the mass transfer takes place during dispersion.   Separation Zone Separation of phases takes place in two phases. Firstly, The turbulent flow in the mixing zone must be brought under control and converted into axial flow. Then the mixer passes into the separation zone where the two phases separate, due to their specific gravity difference.   Auto Continuous Separation The adjustable overflow valve assembly at one end of the vessel can be set for any interface height. The position of the overflow weir is adjusted to suit the relative densities of the two phases. This valve can be operated externally such that the interface height can be set or reset depending on the operating process conditions. The separating head incorporates an internal overflow weir, which is manually adjusted using a hand wheel.   Visual Monitoring The transparency of Borosilicate glass facilitates the adjustment of the overflow valve by visual monitoring whereby any change in the process conditions resulting into a change in layer (interface)  height can be immediately adjusted by resetting the overflow valve.  The resetting of the separation height is very simply achieved by rotating the hand wheel of the overflow valve assembly in the clock or anti-clock direction.   Large Interface Plane Area The horizontal glass vessel of the MIXER-SETTLER provides a large interface area of separation two immiscible liquid phases for a given volume. This enhances the efficiency of the separation process.   Overview Of The System The system consists of the following adjustable overflow valve, stirrer drive assembly and settling zone. Glass Shell and Tube Heat Exchanger http://www.ablazeexport.in/glass-shell-and-tube-heat-exchanger.htm http://www.ablazeexport.in/glass-shell-and-tube-heat-exchanger.htm Fri, 04 Sep 2020 00:00:00 +0530 Shell and Tube Heat Exchangers are one of the most common and versatile types of exchangers used in heat transfer applications. They allow transfer of large amounts of heat in a more compact construction than is possible with conventional coil type heat exchangers. Shell and Tube type Heat Exchangers find application as heaters, coolers, condensers, vaporizers, reboilers, etc.   Pertinent Features of Shell Tube Heat Exchanger They have colossal Heat Transfer Surfaces. They have high Heat Transfer Coefficients. The sides of Shell, as well as Tubes, can be made diffusion and corrosion-resistant. Their Modular Design helps make the maintenance simple and also makes the reserves part stocking work efficiently. They can handle pressure up to +6 bar G. They are perfectly suitable for Pharmaceutical GMP applications that manufacture ultra-pure products. They are available with a different working capacity of heat transfer areas ranging from 0.3m2 to 50m2. They are highly resistant to corrosion, erosion, and oxidation across the full range of operating temperatures.   Variants Translucent reinforced protective coating to prevent from accidents from breakage of glass Multi-Pass headers in Metal for more efficient heat transfer Vertical installation possible with minor modifications  GMP, cleanroom models available in all types Tubes of exotic materials such as Hastelloy etc. available on request in the same design Other process connection sizes can be modified as per application and user requirement Tubes of SiC and graphite also available, offering higher thermal conductivity.   Types of Shell And Heat Tube Exchangers TYPE-I: Both Sides Corrosion Resistant This is the universal and most common design of shell and tube heat exchanger, where both shell side and tube side are resistant to corrosion. It finds usage in applications such as condensation in the shell side, heat recovery, and cooling in a shell or tubes. With minor modifications, it can also be used as a falling film absorber and falling film evaporator.   TYPE-II: Shell Side Corrosion Resistant Type-II Heat exchangers are very similar to TypesI but have Metal (Mild steel or Stainless Steel) Headers instead of glass headers. These are used in applications where there is no risk of corrosion at the service/utility side. The process side comes in contact only with the glass shell or PTFE components, and hence can be corrosive. Thus, this design 1’5 generally used for condensation and tempering of corrosive liquids.   TYPE-III: Tube Side Corrosion Resistant Type-II Heat exchangers are very similar to Type-I but have Metal (Mild steel or Stainless Steel) Headers instead of glass headers. These are used in applications where there is no risk of corrosion at the service/utility side. The process side comes in contact only with the glass shell or PTFE components! And hence can be corrosive. Thus, this design is generally used For condensation and tempering 0f corrosive liquids.   TYPE-IV: Shell Side Corrosion Resistant, High Tube Side Pressure! A key factor due to which maximum permissible pressure is limited in Shell & Tube Heat Exchangers is the Tube sheet, which cannot withstand a high pressure since it is made of pure PTFE. In applications where corrosion is not an issue at the utility side, a reinforcing plate can be installed at the header side of the PTFE Tube Sheet. This increases the maximum pressure limit up to 6 Bar.   TYPE-V: Tube Side Corrosion Resistant; High Shell Side Pressure! This design of the Shell and Tube Heat exchanger again uses the reinforcing metal plate to increase maximum permissible operating pressure. However, in this type, the pressure is raised on the shell side since the plate is installed on the shell side of the Tube Sheet and not the header side. Hot Process Bromine Recovery Plant http://www.ablazeexport.in/hot-process-bromine-recovery-plant.htm http://www.ablazeexport.in/hot-process-bromine-recovery-plant.htm Fri, 04 Sep 2020 00:00:00 +0530 The acidified feed containing Bromide salts is preheated and fed to Reaction-cum-stripping tower, where Chlorine gas and steam are injected. The Chlorine gas liberates free Bromine which is stripped out by live steam in form of vapors.   These vapors are condensed in a series of condensers, and condensate is collected in phase-separator. The water phase is refluxed to the tower and separated Crude. Bromine goes for distillation to remove dissolved Chlorine. Pure Bromine after distillation is collected as bottom product. This Bromine is cooled and collected in product receiver/s.   A Vent condenser condenses most of the Bromine and recycles into the system. The non-condensibles are taken to the Vent scrubber.   The debrominated effluent from the stripping tower exchanges heat with the feed and is relatively cooled down. It may be taken for neutralization and effluent treatment.   Bromine finds its application directly and indirectly in the manufacture of pesticides, agrochemicals, pharmaceuticals, fire-retardants, photography chemicals, and many others. Bromine occurs in nature as Bromide salt present in seawater and in-land brine which is used for the grassroots production of Bromine. It is also recovered from industrial effluents/ byproducts where it occurs as different Bromide salts. Ablaze has a long and successful record of design and supply of several Bromine Recovery Plants – both grass-roots and from industrial effluents. Being manufacturer of Borosilicate Glass equipment, PTFE components and PTFE lined components, Ablaze is well qualified to handle such recovery systems as these are the major Material of Construction used in such systems. Custom made designs are offered for various Bromine Recovery Plants, depending on the source of Bromide and the end use of final product Bromine. Typical Product quality for Bromine recovered from such recovery plants is as follows: Bromine 99.5% w/w min Chlorine 0.3% w/w max Moisture 0.1% w/w max   However, the system can be designed to give the desired product quality as per the customer requirement. For eg. system can be designed to give dry Bromine if so required. There are two established Processes for the Recovery of Bromine from aqueous Bromide solutions. Cold Process Bromine Recovery Plant http://www.ablazeexport.in/cold-process-bromine-recovery-plant.htm http://www.ablazeexport.in/cold-process-bromine-recovery-plant.htm Fri, 04 Sep 2020 00:00:00 +0530 The acidified feed containing Bromide salts is fed to Reactioncum- Air blowing tower, where dry Chlorine gas and Low-Pressure Air are injected. The Chlorine gas liberates free Bromine which is stripped out by Air in form of vapors. These vapors enter Absorption tower where Alkali solution is circulated and a Bromide-Bromate solution is formed. The Bromine content in the resultant solution is highly enriched compared to the original content. The unabsorbed air is vented out.   The enriched Bromide-Bromate solution is subjected to acidification in the liberation tower, where Bromine vapors are liberated and stripped out by steam injected at the bottom of the tower. The vapors leave the top of the tower.   These vapors are condensed in a series of condensers, and condensate is collected in the phase separator. The water phase is separated from Bromine and is refluxed to the tower. The Bromine so separated is Crude Bromine and is subjected to distillation.   Under distillation, Chlorine is removed and pure Bromine collected as bottom product. This Bromine is cooled through Product coolers and collected in product receiver/s. A Vent condenser condenses most of the Bromine and recycles into the system. The non-condensable are taken to the Vent scrubber.   The dibrominated effluent from the Air blowing tower may be taken for neutralization and effluent treatment.   Bromine finds its application directly and indirectly in the manufacture of pesticides, agrochemicals, pharmaceuticals, fire-retardants, photography chemicals, and many others. Bromine occurs in nature as Bromide salt present in seawater and in-land brine which is used for the grassroots production of Bromine. It is also recovered from industrial effluents/ byproducts where it occurs as different Bromide salts. Ablaze has a long and successful record of design and supply of several Bromine Recovery Plants – both grass-roots and from industrial effluents. Being manufacturer of Borosilicate Glass equipment, PTFE components and PTFE lined components, Ablaze is well qualified to handle such recovery systems as these are the major Material of Construction used in such systems. Custom made designs are offered for various Bromine Recovery Plants, depending on the source of Bromide and the end use of final product Bromine. Typical Product quality for Bromine recovered from such recovery plants is as follows: Bromine 99.5% w/w min Chlorine 0.3% w/w max Moisture 0.1% w/w max However, the system can be designed to give the desired product quality as per the customer requirement. For eg. system can be designed to give dry Bromine if so required. There are two established Processes for the Recovery of Bromine from aqueous Bromide solutions. Kilo Lab Glass Reactor http://www.ablazeexport.in/kilo-lab-glass-reactor.htm http://www.ablazeexport.in/kilo-lab-glass-reactor.htm Fri, 04 Sep 2020 00:00:00 +0530 A pioneer and a global leader in designing, manufacturing, and supplying the Kilo Lab Glass Reactor and Pilot Plants, Ablaze Export Pvt. Ltd. is here to serve you better with better quality industrial equipment. We manufacture our products using all premium quality materials such as Borosilicate glass, which is used in designing our Kilo Lab Glass Reactor along with the overhead condensers and the heat transfer systems having attached process controls.   We manufacture and supply customized Kilo Labs designed with all the necessary and cleverly accessible fill-up points, collecting points, and sampling points to gain significant control of all the processes in the Kilo Lab. We manufacture the glass reactors so transparent that you can have an explicit vision of the entire process and can observe, record data, and analyze the process in real-time for the optimization as per the requirement.   Ablaze Export Pvt. Ltd. offers you a wide range of customized distillation systems assembled with the Jacketed Glass Reactor for Kilo Lab. It includes the condensers, vapor column, dean stark, reflux provision, add on and receiver vessels, phase separator, along with various valves placed at an appropriate distance, and all the other supporting metal structures. All our units are supported by the TCU (Thermal Control Unit) that helps the circulation process in the Jacketed reactors. We also manufacture and offer a triple wall glass reactor for the kilo labs and pilot plant that has 50 liters of working capacity.   Pertinent Features of Kilo Lab Glass Reactor Suitable for high value, low volume production from 25 liters to 630 liters Transparency for Better Understanding during Process Development Glass Lined Reactor for Cryogenic (-90ºC) Reaction Glass Lined Steel Stirrer for Zero Contamination High mechanical stability & heat transfer Baffle with PT100 temperature sensor provided Twin Distillate Receivers for continuous operation without breaking a vacuum CIP Capable   Fundamental Objective The prime objective of the Kilo Lab Glass Reactor is to produce a simulation for flexibility and agility to guide a compelling portfolio of a resulting potential product along with maintaining the standard Environmental Health and Safety (EHS) Policy and the product quality as well.   Kilo Lab is known to help in manufacturing the small number of Products from the active pharmaceutical elements and also in evaluating the production as well as the development process before starting the commercialization plant.   Kilo labs support the discovery of the fact if the promising product is extensible in the Kilo lab or not and if it can save your business from high expenses and more research time.   We do understand the fact that constructing and running a developing process in Kilo Lab only once will never assure that the product with the same potential and qualities will be created in the cGMP manufacturing process.   That is why we are in a constant race of developing and designing Kilo Lab Glass Reactor in such a manner that you will be able to test your new processes several times even before shifting them to the development stage in the pilot plant. Reflux Reaction Distillation Unit http://www.ablazeexport.in/reflux-reaction-distillation-unit.htm http://www.ablazeexport.in/reflux-reaction-distillation-unit.htm Fri, 04 Sep 2020 00:00:00 +0530 Reflux Reaction Distillation Unit is a flexible unit that can be used either as a Reaction Distillation Unit, Fractional Distillation Unit or as a combination of both. It incorporates all characteristics of the Reaction Distillation Unit and Fractional Distillation Unit.   Reflux Reaction Distillation Unit Glass Reactor Pilot Plant Manufacturer & Supplier.  Units are available in 50, 100, and 200 liters up to 500 liters in vessel sizes. Suitable for atmospheric pressure and full vacuum operations.   This system can be used as a breakdown or distillation or as a mixture of both reactions. The Reflux Reaction Cum Distillation System is available with high capacity, reliable efficiency, long service life, high reliability, and competitive market prices.   We are committed to providing our customers with a broad range of reflux reaction and distillation systems. The provided distillation unit is commonly used for the study and processing of the distillation material in various laboratories.   The term reflux has been used in many industries using columns and fractionators for large-scale distillation, such as oil refineries, petrochemical, chemical, and gas plants.   In this sense, reflux refers to a part, as shown in the scheme of a typical industrial distillation column, that of the overhead fluid component of a distillation column or fractionator which is returned to the upper portion of the column. The downflowing reflux fluid in the column provides the up flowing vapors with cooling and condensation, thus increasing the distillate column efficiency.   Salient Features : Reactor up to 500-liter capacity ” ZERO” Hold Up with Temperature Sensing Valve Quick Closer for the addition of Solid Visual monitoring of the process, improving safety and reliability of production Dual functional heating & cooling oil/water bath Can be designed for the batch as well as continuous operations All wetted parts are made from Borosilicate Glass, and PTFE, providing universal corrosion resistance Low CAPEX, and easy to maintain Suitable for installation in fume hoods Zero Hold-up in reflux Wide range of operation -90°C to +250°C available on request Distillation Plant with Glass Lined Reactor http://www.ablazeexport.in/distillation-plant-with-glass-lined-reactor.htm http://www.ablazeexport.in/distillation-plant-with-glass-lined-reactor.htm Fri, 04 Sep 2020 00:00:00 +0530 Distillation plant aids in purifying a liquid by a process of heating and cooling and repeating it if needed until the extraction of the desired product is not achieved.   Our Engineers, Designers and Experts have an enormous and meticulous understanding of today’s market Need, Standards and requirements that is why, when it comes to a product that requires a high level of resistance to corrosion, high pressure and purity. Ablaze Export Pvt. Ltd.is the name our clients all around the globe have always kept their trust and faith in.   Salient Features : Suitable for operation under high vacuum and low pressure. Setup can be configured up to 600 DN for large size reactors. Visual monitoring of the process, improving safety and reliability of production. Customized compact design as per available space. Measure and control devices can be easily equipped. High corrosion resistant Coupling and Fasteners. Shell and Tube type Heat Exchanger available up to 40m2 for improved heat transfer efficiency. Wiped Film Evaporator http://www.ablazeexport.in/wiped-film-evaporator.htm http://www.ablazeexport.in/wiped-film-evaporator.htm Fri, 04 Sep 2020 00:00:00 +0530 The TFE series Agitated Thin Film Evaporator has proven its efficiency as a device used for the distillation and the evaporation processes, where a scraper system is used to force the process of liquid film-forming. It can successfully undertake several unit operations together, such as defoaming reactions, deodorization, cooling, heating, and much more. Also, you can use it for the recycling process of the organic solvents found from industrial waste. The Agitated Thin Film Evaporator is commonly used in the food industry, pharmaceutical industry, light industry, environmental protection industry, petrochemical industry, and many more.   Instrumental Features The scraper system pushes the liquid from a thin film through the rotation process, and hence it provides the appropriate evaporation efficiency and also reduces its operating time. The high-precision pipe made from glass allows the liquid to create a unified thin film over the hot surface. The Scraper system is built of SUS 316L and PTFE; all the other parts that come in contact with the liquid or gas are usually created from high borosilicate glass 3.3 and PTFE, as both the elements have an excellent corrosion resistance properties. The principle evaporation compartment is built from high borosilicate glass 3.3, which allows you to observe the process closely and clearly. You can control the temperature and keep it to the absolute level. The Agitated Thin Film Evaporator can reach up to 260°c temperature. We have a Self-cleaning roller Model film-forming system available with us. You can apply it to TFE-150, TFE-200, and TFE-300 models. We can make the most significant size up to DN300, which can help you reach an effective evaporation area of 0.6 meters Sq. A Self-cleaning roller Model, as well as the Scraper Model film-forming systems, are available with us. We also have Stainless steel material used in manufacturing the distillation barrels.   Benefits of Wiped Film Evaporator or Agitated Thin Film Evaporator The Wiped Film Evaporator has a highly specific heat transfer capacity. It has a short residence time. It has a low-pressure drop capacity. It can operate under low vacuum scenarios. It has recorded the evaporation ratios up to greater than 95% without any recirculation. It is highly capable of processing high viscosity products. It is capable of processing the systems that create the deposits. It is super easy to clean.   Applications of Wiped Film Evaporator or Agitated Thin Film Evaporator Wiped Film Evaporator can be installed to carry out the evaporation process without any mass transfer. It helps in moderating the evaporation ratios. You can apply or use the Wiped Film Evaporators for the viscous products. You can use it to feed the streams that contain solid particles. You can use the Wiped Film Evaporator to attain the high evaporation ratios of almost more than 95%. It can be applied to stripping. Azeotropic Boiling Dry HCL Gas Generator http://www.ablazeexport.in/azeotropic-boiling-dry-hcl-gas-generator.htm http://www.ablazeexport.in/azeotropic-boiling-dry-hcl-gas-generator.htm Fri, 04 Sep 2020 00:00:00 +0530 The plant produces dry HCl gas by the process of distillation of 30% hydrochloric acid solution as a continuous process. The feed 30% HCl acid is preheated by the outgoing hot bottom product in the heat exchanger and fed to the azeotropic distillation column by the pump in a controlled rate. The heat energy is supplied by steam to the thermosiphon reboiler at bottom of the column.   The bottom product from the plant is constant boiling approx 21% acid solution which is cooled by the cold 30% acid feed solution prior to discharge.   The top product HCl gas is dried in the Drying Unit using Sulfuric acid / suitable dehydrating agent. The product HCl gas is anhydrous.   All the wetted parts of the system are fabricated from corrosion resistant materials (Glass and Graphite). Sulphuric Acid Dry HCL Gas Generator http://www.ablazeexport.in/sulphuric-acid-dry-hcl-gas-generator.htm http://www.ablazeexport.in/sulphuric-acid-dry-hcl-gas-generator.htm Fri, 04 Sep 2020 00:00:00 +0530 The plant produces dry HCl gas by the process of distillation of 30% hydrochloric acid with concentrated sulphuric acid as entrainer. Feed Sulphuric acid is fed from top to the packed column and feed 30% hydrochloric acid is also fed to the column. Both the acid flow concurrently. HCl gas is generated by mixing of the two liquid acid feeds. The top portion of the packed column acts as a drying zone for the product HCl gas.   Condenser / Cooler is provided on top of a column to cool the outgoing HCl gas. Suitable drying section removes final traces of moisture from outgoing HCl gas. The bottom product from the plant is spent Sulphuric acid with 70% strength (with 1-1.5% HCl content). It is cooled in a heat exchanger prior to discharge.   All the wetted parts of the system are fabricated from corrosion resistant materials (Glass and PTFE). Concentration http://www.ablazeexport.in/concentration.htm http://www.ablazeexport.in/concentration.htm Fri, 04 Sep 2020 00:00:00 +0530 Process System http://www.ablazeexport.in/process-system.htm http://www.ablazeexport.in/process-system.htm Fri, 04 Sep 2020 00:00:00 +0530 Glass Absorber System http://www.ablazeexport.in/glass-absorber-system.htm http://www.ablazeexport.in/glass-absorber-system.htm Fri, 04 Sep 2020 00:00:00 +0530 Glass Reactor & Glass Pilot Plant Manufacturers http://www.ablazeexport.in/glass-reactor-glass-pilot-plant-manufacturers.htm http://www.ablazeexport.in/glass-reactor-glass-pilot-plant-manufacturers.htm Fri, 04 Sep 2020 00:00:00 +0530 Lab Reactor (Bench Top Model) http://www.ablazeexport.in/lab-reactor-bench-top-model.htm http://www.ablazeexport.in/lab-reactor-bench-top-model.htm Fri, 04 Sep 2020 00:00:00 +0530 Filtration http://www.ablazeexport.in/filtration.htm http://www.ablazeexport.in/filtration.htm Fri, 04 Sep 2020 00:00:00 +0530 Glass Heat Exchangers http://www.ablazeexport.in/glass-heat-exchangers.htm http://www.ablazeexport.in/glass-heat-exchangers.htm Fri, 04 Sep 2020 00:00:00 +0530 Glass Valve http://www.ablazeexport.in/glass-valve.htm http://www.ablazeexport.in/glass-valve.htm Fri, 04 Sep 2020 00:00:00 +0530 High Pressure Lab Reactor http://www.ablazeexport.in/high-pressure-lab-reactor.htm http://www.ablazeexport.in/high-pressure-lab-reactor.htm Fri, 04 Sep 2020 00:00:00 +0530 Ablaze successfully designed and produced High Pressure Glass Reactors for use on a laboratory scale. Scale-up experiments also involve the application of high pressure, and this is now possible with the other additional benefits of a glass reactor. High-pressure glass reactors are built with corrosion-resistant materials that ensure high resistance to acids while allowing reactions under pressure. The magnetic stirrer drive ensures adequate mixing and stirring of the process media, as well as excellent heat transfer.The advanced High Pressure Lab Reactors produced by Ablaze are safe, efficient, easy to operate, and offer the interchangeability advantage. The key highlights of the product are the use of top quality raw material combined with modular and highly durable configuration options.This system of stirred reactors has been configured for users requiring higher operating pressures than those provided by the General-Purpose Reactors, along with reaction visibility. These reactors provide up to 6 bar of working pressure at temperatures up to 200°c.Full, single-piece, jacketed glass flask with a bottom drain, High Pressure Reactor systems built to conduct low to moderate positive pressure reactions, synthesis, and catalysis. These reactors can be used in benchtop casings and are too compact and lightweight to handle comfortably on a standard high benchtop.Such pressure reactors are increasingly used in various chemical processing and material research applications.Salient Features Modular and interchangeable construction. Multi-port Lid for maximum customization. RPM up to 1200, making it suitable for highly viscous reactions. Compact Benchtop design. Zero hold-ups Flush bottom valve. Triple wall reactor for Cryogenic (-90°C) chemistry. Jacketed and Triple-Walled Options Including with safety valve and pressure gauge Visual evaluation of the process with glass pressure vessel 6 bar and 12 bar Versions Operation Jacket Pressure: up to +0.5 bar G Support Structure cover with Poly-carbonate sheet Typical Applications Chemical research, synthesis Polymerization reactor Synthesis reactor Catalytic reactor Crystallization Petrochemical research Hydrogenation reactor Nanoparticle synthesis Biomass research Biopolymer research Dry HCL Gas Generator Plant http://www.ablazeexport.in/dry-hcl-gas-generator-plant.htm http://www.ablazeexport.in/dry-hcl-gas-generator-plant.htm Fri, 04 Sep 2020 00:00:00 +0530 Commercial Hydrochloric acid in the market is available as a 30% aqueous solution and is widely used in industry in large quantities. However, for certain application, such as hydrogenation reaction and in bulk drug /pharmaceutical industry, HCl is required in the gaseous and anhydrous form. Different processes for HCl gas generation from commercial grade HCl Acid are offered based on customer requirement. These processes are as follows: Distillation or Boiling Route Concentrated Sulfuric Acid Route Calcium Chloride Route HCl Gas Generator Plants are normally available from 5Kg/Hr up to 250 Kg/Hr capacity. Large capacity plants can also be provided on request. Ablaze has a long and successful record of design and supply of several engineered systems for Dry HCl Gas Generation System. Being manufacturer of Borosilicate glass equipment, PTFE Components and PTFE lined components, Ablaze is well qualified to handle such systems, as these are the major material of construction used in such systems, Ablaze also has in-house capabilities for instrumentation and automation, which is necessary for reliable and safeoperation. Calcium Chloride Dry HCL Gas Generator http://www.ablazeexport.in/calcium-chloride-dry-hcl-gas-generator.htm http://www.ablazeexport.in/calcium-chloride-dry-hcl-gas-generator.htm Fri, 04 Sep 2020 00:00:00 +0530 The plant produces dry HCl gas by distillation of 30% hydrochloric acid with Calcium Chloride solution as entrainer. Preheated 30% HCl acid is fed to the azeotropic distillation column. Co-current feed of concentrated Calcium Chloride solution is also fed to the distillation column.HCl gas is generated by mixing of both liquids and rises in the column. The top product HCl gas is dried in the Drying Unit using sulfuric acid / suitable dehydrating agent.Thermosiphon reboiler provides heat energy for the distillation process using steam. The bottom product from the column is dilute Calcium Chloride solution with dissolved HCl content.The dilute CaCl solution is concentrated in the evaporator by 2 steam and the re-concentrated CaCl solution is recycled to 2 the distillation column by the pump. The vapor from the evaporation process is condensed and consists of water and approx 1% HCl.All the wetted parts of the system are fabricated from corrosion resistant materials (Glass and Graphite etc.)Salient Features Negligible Effluent Low Operating Cost Zero Discharge Highest Turndown ratio